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PLC vs DCS

PLC ( Programmable Logic Controller) :

A ruggedized digital computer designed for automation tasks in manufacturing and industrial processes. It excels in fast, sequential control and is commonly used for specific, medium-scale applications.

DCS (Distributed Control System) :

A system designed for large, complex industrial processes like chemical plants or power plants. It emphasizes process control and integrates multiple subsystems across a plant.

Differences: 

    1. Control Scope: PLCs are better in discrete and fast control tasks, while DCS are more capable of handling complex and large-scale process automation.
    2. Architecture: PLCs are standalone or networked controllers, DCS relies on a centralized, hierarchical system.
    3. Scalability: PLCs are more affordable for smaller systems while DCS are usually used for large, integrated processes.
    4. Programming: PLCs use ladder logic , Structured Texts or function blocks , DCS uses function blocks with advanced graphical interfaces.
    5. Applications: PLCs are ideal for machinery control and factory automation, while DCS dominates in process industries like oil, gas, and chemicals.

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